LED Display Lighting

August 30, 2009

Design and Choose of Full Color LED Display Screen

1. Display screen size of the design in the design of body size, there are three important factors:
(A) shows the content of needs;
(2) site conditions in space;
(3) The display unit module size (indoor display) or pixel size (outdoor display).

2. Power consumption and power requirements
The screen is divided into the average power consumption and maximum power consumption. The average power consumption is also called the work is usually the actual power consumption. Maximum power consumption is a startup or extreme conditions such as full-light power consumption when maximum power is alternating current power supply (diameter, switches, etc.) must be considered elements. The average power consumption is generally the largest power of 1 / 3.

Display is a large-scale precision electronic equipment, in order to safe use and can * work, its AC220V power supply input connected to the computer or its input AC220V power supply must be grounded.
Note: Your computer’s power supply input AC220V ground terminal has been connected with the computer chassis.

3. Outdoor screen issues should be considered
Outdoor screen main issues are as follows:
(1) screen installed in the outdoors, often exposed to the sun and rain, wind and dust cover, poor working environment. Electronic equipment is wet or damp can cause serious short-circuit or even fire, cause failure or even fire, resulting in losses;
(2) The screen may be caused by the strong electric magnetic thunderbolt attack;
(3) The ambient temperature changes significantly. Display work itself, we should have some heat, if the ambient temperature is too high and the heat also poorly integrated circuits may not work correctly, or even burned, making display systems do not work;
(4) Shouzhong Mian wide and far-sight requirement, wide field of vision required; ambient light changes, in particular, may be subject to direct sunlight.

To deal with the special requirements of outdoor displays must be done:
(1) The screen body and screen combination of body and the Ministry of Construction must be strictly waterproof leakproof; screen body have a good drainage measures in the event of a smooth water emissions;
(2) on the screen and buildings to install lightning protection devices. Display main body and shell to maintain good grounding, grounding resistance of less than 3 ohms, so that lightning caused by high current and timely discharge;
(3) installation of ventilation equipment, cooling, so that screen the internal body temperature between -10 ℃ ~ 40 ℃. Body behind the top of the screen to install axial fans, exhaust heat;
(4) The choice of working temperature -40 ℃ ~ 80 ℃ between the industrial-grade integrated circuit chip, to prevent the winter temperatures too low to display can not be started. ;
(5) In order to ensure that the case of the strong ambient light visibility distance, you must use ultra-high-brightness light-emitting diode;
(6) shows the use of new media, wide angle tube, wide viewing angle, color pure, consistent coordination, life expectancy more than 100,000 hours. Shows the medium outside the package, currently the most popular cover along with a square cylinder, silicone seals, no metal-based assembly; its elegant exterior appearance, sturdy and durable, with anti-direct sunlight, dust-proof, waterproof, anti-heat, anti – a short circuit “Five Anti” feature.

August 4, 2009

LED Display Luminance and Color Uniformity

LED Display Manufacturer for Luminance and Color Uniformity:

1. When we Manufacture LED large display, the first choice in accordance with the brightness of LED indicators or led display module, followed by the choice of products based on red, green and blue color brightness than to determine what kind of color as the base, the general is a low brightness, as Benchmark light, when the benchmark has reached a maximum brightness, the adjustment of another (color) or two (full color). When two-color led display screen is in most cases to green as the base, adjusting the red diode current. General is to reduce the operating current to balance the color yellow for the adjustment of standards, this should reduce the brightness of the led  video display screen. To display the best color balance adjustment, you will reduce the led screen brightness. If the led RGB display brightness in order to achieve the requirements of each color have a maximum brightness, then lost the balance of colors, such as: two-color screen reddish yellow, or green side.
Low-level TTL output is about 0.4V, for irrigation if the current input, modify it by adding the maximum normal current 35mA, when more than this current, the output low-level increased, with the increase in current, constant low-level output higher output voltage that is greater than 0. 4V circuit is still working correctly. Show circuit in the scan, the working current of 20mA to meet the requirements of control of red, because red is relatively high brightness LED; green LED is higher than the operating current 20mA, current about 30 ~ 50mA in between, at this time, 74HC595 output voltage should be increased, because there 74HC595 output resistance, and non-linear change.
2. Dynamic scanning circuit scans, static-driven manner. Display by the display module to scan the frequency of structural limitations, each module there are 8 × 8 months LED display the entire line of data of all modules in series, the data is updated once a long time, when the scanning frequency of 100Hz, the entire led screen brightness will be reduced. If the lower screen of the scanning frequency, indicating lower brightness. Experiments show that sweeping depiction of the relationship between frequency and the color is relatively small.
So,After two-color LED display on the design and analysis, the effective adjustment of the technical parameters of the circuit, to be a better led display sign. Facts have proved that the rational analysis of the technical characteristics of the circuit, so that the work of the best circuits in the state, will be able to achieve the desired effect. 74HC595 companies choose a different circuit, different effects, in a led full color display of as much as possible to choose the same circuit, to avoid influence by the circuit parameters showed different results.
LED display board design and manufacturing is an important condition for the cost of production, therefore, the choice of components in the process of meeting the requirements, select the price low. In this paper the technical design and analysis on the basis of the circuit will adjust to display the best effect, to create a performance / price ratio of the led display panel, with market competitiveness.

August 3, 2009

The LED for Full color led display screen

A good environment for the use of methods and the LED for high-quality long-term maintenance LED Display Screen  is also very important:

1, anti-static for LED Video display

     LED Display assembly plant should have a good anti-static measures. Special anti-static and anti-static flooring, anti-static soldering iron, anti-static Taiwan pad, anti-static ring, anti-static clothing, humidity control, equipment grounding (especially the foot-cut machine) are the basic requirements, and regular use of electrostatic detection instrument .

2, Wave soldering temperature and time for Outdoor led display

     To strictly control the solder wave front of the furnace temperature and time have been proposed as follows: preheating temperature 100 ℃ ± 5 ℃, the maximum does not exceed 120 ℃, and the preheating temperature rise for a smooth, welding temperature of 245 ℃ ± 5 ℃, welding time does not recommend more than three seconds, after the furnace must not have been the impact of vibration or LED, until the restoration of normal temperature state. Wave soldering machine to regular testing temperature parameters, which is decided by the characteristics of LED, and overheating or temperature fluctuations will directly damage the quality of LED or LED hidden dangers, especially for small size, such as 3mm round and oval-shaped LED.

3, The design of current LED Display sign

     The nominal LED current is 20mA, the maximum use of general recommendations for the current nominal value of not more than 80 percent, especially for small screen space point, as a result of poor thermal conditions, but also reduce the current value. Based on experience, as the red, green and blue LED decay rate of the inconsistency, targeted to reduce the blue and green LED’s current value, in order to maintain white balance after the prolonged use of display consistency.

5, Mixed light for LED Display board

     With a different color LED brightness profile of the need for mixing light, or designed in accordance with the laws of discrete interpolation interpolation map lights lights, the entire screen in order to ensure the consistency of the brightness of each color. If there are problems in this process, there will be Indoor LED display brightness inconsistent local phenomenon, a direct impact on the effect of LED display screen.

5, Control of vertical light for LED Display panel

     LED for the line, the heaters have sufficient technology to ensure perpendicular to the PCB board LED. Any deviation will affect LED brightness has set a good consistency, the color appears inconsistent brightness. 

    6, Thermal design for RGB led display

     LED work at the fever, the temperature is too high attenuation LED will affect the speed and stability, so the heat PCB board design, thermal design of ventilation box will affect the performance of LED.

     7,Loose Soldering control for led display factory

     LED display in the LED does not shine, they often have more than 50% probability for all types of  Loose Soldering caused, such as the LED pin Loose Soldering, IC pin  Loose Soldering, Pai Pin  Loose Soldering such as the mother. The improvement of these issues need to strictly improve the process and to strengthen quality inspection to resolve. Vibration in front of the factory is quite a good test. 

    8, Driver circuit design for led screen

     LED Display module on board the drive arrangement drives also affect the brightness of the LED. As the drive output current in the PCB board transmission distance too far, will make transmission path pressure drop is too large, the impact of the normal LED operating voltage to reduce its brightness. We often find that the LED display module brightness around the middle lower than that for this reason. Therefore, to ensure consistency of display brightness, it is necessary to design a good distribution of drive circuit.

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